After
weaving the hats are then washed and dried. Panamas are usually
bleached although the natural off white colour of unbleached
hats is sometimes preferred.
Image:
Hats before (background) and after (foreground) bleaching.
Sometimes
hats may be dyed in place of bleaching. Common colours are
dark brown for men's hats and pastel shades of blue, red and
green for ladies hats. After washing or dying hats are often
laid out in the sun to dry.
Image:
Hats laid out to dry after having been dyed.
The
hats brims are then ironed to even out the weave and remove
any small undulations in the straw.
Image:
Ironing hat brims.
The
sides and crown of the hat are evened out by beating. The
beating process requires great care and skill to avoid damaging
the hat.
Image:
Beating a ladies wide brim to remove inconsistencies in the
weave.
After
ironing and beating, the remaining straw fibers around the
brim are trimmed off to leave a neat woven edge.
Image:
Trimming the straw ends .
A
steam press is then used to give the hat its shape. A wide
range of shapes are possible although the commonest are the
Fedora, the Colonial, the Borsalino (or Planter) and the Stetson.
Images:
Removing a hat from the press after steaming.
Awaiting
Image
Finally
a ribbon and internal band are attached before the Panama
is ready for sale.