Info

 

The Panama Hat production process

Weaving

 
Weavers
 

The bundles of straw are then transported and sold to the weavers. Weaving is largely a cottage industry which takes place in the villages close to the coastal plantations or in the Andes around the city of Cuenca. The weavers can produce a course grade hat in two to three days however to produce a hat of superfino quality may take up to three months.

Image: Weavers in a village near Cuenca.

 
 
Dry Straw
 

The straw is first sorted and moistened to ensure it remains supple before weaving begins.

Image: Straw hung to dry before sorting.

 
 
Weaving
 

The hat is woven outwards from the centre of the crown and may incorporate patterns or straw of different colour for added variety.

Image: Weaving the hat.

 
 
Brim Edges
 

After weaving the unfinished hats have the excess straw protruding from the brims. These strands are then woven or darned into place one by one by a different group of workers.

Image: Weaving the brim edges.

 
 
Straw
Finish


Straw Production

Finishing

 

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19 Dig Street, Ashbourne, Derbyshire, U.K. DE6 1GF.
Tel: +44 (0) 1335 300003 or fax: +44 (0) 1335 300485

e-mail: hats@panamas.co.uk

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